Raising the Standards: How Starchless Technology is Transforming Gummy Production
Published by: 3/27/2025
Maintaining the highest levels of hygiene and avoiding cross-contamination is essential in any production process. Additionally, developing strategies to reduce material use and waste through new technologies is a key mechanism for increasing process efficiency and minimizing risks to both consumers and the environment.
In gummy manufacturing, this is particularly crucial for ensuring quality at every stage of production. From ingredient handling to final packaging, each step must adhere to strict hygiene protocols to guarantee product safety, consistency, and compliance with industry standards.
Traditional gummy production relies on Mogul plants, where gummy mass is deposited in starch powder, which acts as a shaper and dehumidifier. However, the starch reuse process introduces the risk of cross-contamination, making it unsuitable for products requiring precise ingredient concentrations. Additionally, generating extra material as process waste leads to high costs both in manufacturing and environmental impact.
Therefore, the nutraceutical gummy industry is shifting towards starchless molding technology due to its superior hygiene standards and its ability to incorporate functional and nutraceutical ingredients.
The Advantages of Starchless Molding
Starchless molding technology eliminates contamination risks by using stable molds that can be cleaned between production cycles. Modern polycarbonate mold-based systems have been developed to ensure cleaner and more efficient gummy manufacturing. The key advantages of this technology include:
- Supports hygienic production aligned with GMP and FDA standards.
- Offers flexible, easy-to-clean molds to prevent bacterial contamination.
- Enables precise dosing of functional ingredients, maintaining their potency.
- Reduces exposure to heat and moisture, extending product shelf life.
- Accelerates production, allowing faster drying times and higher output.
- Improves processes and cleaner practices.
Enhanced Efficiency and Customization
Unlike traditional processes, starchless systems allow manufacturers to create gummies with unique finishes, avoiding the residual powder effect seen in starch-based production. Air-pressure demolding reduces handling, improving product quality and consistency. Additionally, continuous processing boosts productivity, reducing lead times and enabling faster delivery.
Meeting Market Demands
Consumers increasingly seek clean-label, allergen-free, and sustainable products. Starchless technology aligns with these trends by eliminating wheat- or corn-derived starch, making gummies safer for individuals with dietary restrictions.
Looking for a Starchless Manufacturer? Here’s Why Funtrition® is Your Best Bet!
At Funtrition®, we’re not just making gummies—we’re reshaping the future of functional confectionery with our advanced starchless technology. Say goodbye to outdated methods and hello to a smarter, cleaner, and more efficient way to create delicious, high-quality gummies that meet today’s consumer demands.
- Irresistibly Appealing: Our starchless process guarantees perfectly uniform gummies with vibrant colors, impeccable texture, and flavors so good they’ll win over even the pickiest consumers!
- Allergen & Gluten-Free Goodness: By eliminating wheat or corn-derived starch, we ensure our gummies are safe, clean, and accessible to a wider audience—because wellness should be for everyone!
- Precision in Every Bite: Say hello to maximum control! Our cutting-edge process ensures exact ingredient dosing for reliable, science-backed health benefits in each gummy.
- Better for the Planet: We keep it clean, lean, and green! By removing starch-based processes, we reduce waste, simplify ingredient lists, and minimize environmental impact, making every bite a step toward a more sustainable future.
- Global Innovation, Local Expertise: Funtrition® is a multi-site powerhouse, combining world-class R&D and manufacturing at our state-of-the-art hub in Colombia, home to our Inspiration Center, with our US site expanding our capabilities to serve partners more efficiently. Our global footprint allows us to deliver cutting-edge solutions at scale while remaining agile to meet evolving market needs.
At Funtrition®, we blend art and science supported by structured flexibility to drive innovation and craft exceptional gummies